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High pressure

High pressure processing (HPP)

High pressure processing, as currently used commercially, is a non-thermal pasteurisation process in which a food is subjected to pressures of about 150 to 700 MPa (1500 to 7000 bar) for a given period of time. Pressure generation is mechanical, through a fluid (water), which is consequently transmitted to the product. There is usually a volume reduction of around 12% (resulting from the compressibility of water) as pressure is applied, this is reversed when the pressure is released. A small temperature rise is observed as a result of compression that is typically around 3-4°C per 100 MPa of applied pressure but can vary depending on the food product.

The high pressures used for HPP can inactivate vegetative microorganisms, yeasts, moulds and certain enzymes. The extent of microbiological inactivation is affected by many factors including; the intrinsic properties of the food such as its pH, water activity, fat content, protein content, mineral and sugar content, bacterial growth phase and the pressure, temperature and time combinations that are applied.

The, essentially, non-thermal nature of high-pressure pasteurisation makes it an excellent process for preserving the ´fresh–like´ characteristics of foods. Unfortunately, bacterial spores are very resistant to commercially achievable pressures. As a result, products that are currently on the market tend to be chilled and/or contain additional preservation hurdles such as pH, water activity control or other combinations of factors that have been demonstrated to prevent the growth of psychrotophic strains of Clostridium botulinum.

We have an EPSI High pressure system with a 700 ml capacity on site for lab scale validation and product suitability trials. We can partner with contract processors should clients wish to explore full scale production trials.

Newsletter items: HPP and clean label

Case study: Exploring the potential of high–pressure processing

R&D 226: High pressure sterilisation: temperature distribution studies in a laboratory scale high pressure vessel

R&D 233: A comparative study of high pressure sterilisation and conventional thermal sterilisation: quality effects in green beans and carrots

R&D 103: High pressure acidification: a feasibility study

Poster: Survival of microorganisms in High Pressure Processing (HPP) systems and the potential for leaker spoilage.

Bulletins: 25 and 31

Publications: HPP guideline for processing

HPP Linkedin pages -

Links to manufacturersnc hiperbaric
CHIC FresherTech Co. LTD.